exide charger fault codes
The charger can be re-set for anywhere between 65% to 200% of the nameplate Ah rating. Electric stacker battery charging considerations. APPENDIX B: ELECTRICAL SCHEMATIC DRAWINGS Pages 21-31 Instr. Home Options . 4.2 Battery with wrong number of cells connected to a charger. more great content like this. USE COPPER-CLAD ALUMINUM, ALUMINUM OR COPPER CONDUCTORS ONLY. The following notes are for the guidance of the, The charger must be i solated from the input supply and t he, battery, before any of the panels are removed. As part of its New Energy initiative, HC Forklift America Mitsubishi Heavy Industries (MHI) has taken an ownership stake in energy specialist PolyCharge. . Once finished, refer to Table 2 (pages 9-10) for the correct size of AC input fuses. Large easy to read LEDs, three button keypad and LED display report on charger and battery status. k)The charger profile is set at the factory for a charger DC cable length of 9ft and a battery DC cable length of 25in. Given that we're at LogiMAT in Stuttgart, Germany, it's no surprise that this week's news has some European flavour. Battery chargers come in many shapes and sizes designed to replace the energy consumed with the highest level of efficiency. Significant savings can be made on energy and operating costs and in CO 2 output. Follow Figure 1 (page 4) for single phase input or Figure 2 and Figure 3 (pages 5-6) for three phase input transformers. j)Do not disassemble the charger. Having trouble using the Discussion Forums? All SCR100 battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. Leading manufacturers of attachments, forks and related technologies for forklifts and AGVs. The charger comes with a fuseblock rated big enough to accommodate the highest possible current and voltage for that particular model. When changing the taps on the input side between 1) 120, 208, 240 VAC or 2) 208, 240, 480 VAC (single phase input), be sure to change the wires and/or jumpers according to Figure 1 (page 4). Towards the end of charge, lead acid batteries give off hydrogen, gas, which is explosive if in sufficient concentration, therefore, avoid flames and sparks. 10. Battery chargers come in many shapes and sizes designed to replace the energy consumed with the highest level of efficiency. To restart the charger, plug in the next battery. All SCR100 battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. Contact us for help. In no event shall the original user be entitled to recover for contingent expenses resulting from but not limited to, telephone calls, telegrams, travel expenses, lodging, duties and taxes, labor, rental or replacement equipment, loss of business or profits or other commercial losses. During year four (4) of the warranty, GNB will only cover parts, no labor or travel will be provided by GNB. During year four (4) of the warranty, GNB will only cover parts, no labor or travel will be provided by GNB. Operating Instructions and Safety Precautions for the 2100LP & 2100HP Chargers Safety Careful consideration must be taken when connecting this charger to a generator. Step 3: Check if the rectifier module has output With the input supply connected and no battery, the charger will, enter the standby mode. The charger profile is set at the factory for a charger DC cable length of 9ft and a battery DC cable length of 25in. Following that, check Table 3 (pages 11-12) for the correct size of AC input fuses. 9.1.2 9.1 SCRFLX CHARGER FUNCTIONAL DESCRIPTION CHARGING 9.1.2.1 CHARGING LED This section gives a brief description of each LED, pushbutton, and the delay function on the SCRFLX type charger front control panel. GNB warrants that each new electric vehicle battery charger supplied by it, is of good workmanship and is free from any inherent mechanical defects, provided: 1.1The product is installed and operated in accordance with generally accepted industrial standards and in accordance with the printed instructions supplied with the charger. any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and "."). Proper fuse ratings can be found in Table 2 and Table 3(see pages 9-12) for AC input fuses (F1, F2 in case of a single phase input or F1, F2, F3 in case of a three phase input). temperature range must be maintained between 32F - 95F. Ambient. Operating environment should not contain any contaminations that may cause corrosion or contamination that would degrade the performance of a charger. Technical specifications Exide 12/5.5 TEMPERATURECOMPENSATING INCLUDED If injury does occur, apply the prescribed treatment for electrical shock and obtain medical attention immediately. Ensure that the 220V AC mains power supply has electricity and the link is reliable; the battery voltage is not lower than 20V (the charger will automatically protect and stop working below 20V). 9.0 SCRFLX CHARGER OPERATION LED DISPLAY DESCRIPTION (NONE) OFF FLd* PLUG IN THE BATTERY TO COMMENCE CHARGING CHARGER SET FOR FLOODED BATTERIES DELAY (Orange), dEL, then delay time remaining in Hours. This warranty is extended by GNB only to the original user who purchases or leases a new charger product from GNB or one of its authorized representatives. When stacking chargers on top of each other, ensure that cabinets are bolted together using properly sized black #1/4-20 UNC hardware provided in all four corners on top cover. - B 170 77.1 7 10 6 8 3.5 5 C.F. For proper connection, torque the screws to approximately 25 inch-pounds. Examine the charger thoroughly before using, to make sure that no parts have been loosened or damaged during shipment. The charger is an essential item for charging each electric forklift battery. - 3.5 5 B 190 86.2 9 12 8 12 4 6 C.F. Consult GNB technician. All charger models with a Z, SCRFLX-XX-XXXT1Z of SCRFLX-XX-XXX-S1Z, can be stacked to a maximum of three high. NOTE: Upon completion and proper verification of the input voltage configuration change, markings on the door label and the unit nameplate must be revised (crossing out factory set markings); re-mark the label with a permanent marker to reflect new input voltage configuration and fuse size. The product is installed and operated in accordance with generally accepted industrial standards and in accordance with the printed instructions supplied with the charger. To restart the charger, plug in the next battery. Repair and/or change charger and /or battery DC cables and contacts of DC connectors. (DIM.B) Instr. 8.0 CABINET OUTLINE/DIMENSIONS FOR Z MODEL CHARGERS ONLY CABINET A B C D D (Mining) E (Mining) DIM. During the last six (6) years of the ten (10) year warranty on power transformers, SCR's and silicon diodes, GNB will bear costs of parts replacement only; no labor or other services will be provided by GNB. 4.1GNBs liability is limited to the repair of the defect or, at GNBs option, the replacement of the defective parts. WARNING: TO REDUCE THE RISK OF FIRE, INSTALL BATTERY CHARGER ON A FLOOR OF NON-COMBUSTIBLE MATERIAL SUCH AS. 1. For proper connection, torque the screws to approximately 25 inch-pounds. NOTE: The following applies to three phase chargers only: if the charger indicates FAC or F3 upon startup, it means that there is a low or high AC voltage (+35%) or AC phase missing. How to replace the battery in the battery forklift? . Installation must only be carried out by suitably qualified personnel, and in accordance with current local and national wiring, The unit should be positioned using lifting equipment, placed under, Battery leads should not be altered without prior consultation with, The charger should be sited in a cool, dry, well-ventilated location, away from corrosive fumes and humid atmospheres. Refer to the Troubleshooting Section (Section 13, page 17) for more details. Contact us for help. 3. I8p,d YV``f[$ ?gId 6p$omKt88lL%_n]ijVU@baWC k,Plln8% 0 C >kEG6P@YX+>1312a4i+S K)*rb_>6g!Y1;gD&/N#*Nh3(.aQFQ 1 APPENDIX A: SCRFLX BATTERY CHARGERS. does it work correctly with a battery connected? Home Delivery World USA 2023 - only two months left! SHOW LESS . The charger has a comprehensive self-checking diagnostic program to control all charger functions, monitor the quality of charge and check its own safety conditions. 4.4GNB will only bear costs for freight 12 months from the initial date of shipment on any replacement or repair. The Remote Stop / Equalize option is available for Z model chargers B and C cabinets, 6 36 cells only. The DC output fuse is a "fast-acting" fuse used to protect the power semiconductors of a charger. Follow Figure 1 (page 4) for single phase input or Figure 2 and Figure 3 (pages 5-6) for three phase input transformers. THE CHARGER PROPERLY USING THE THREADED M6 HOLE (GND) PROVIDED. supplied with the battery, prior to charging. The charger comes with a ground lug attached to the stud, clearly marked on the chassis. United Kingdom. A Division of Exide Technologies SALES - SERVICE - RECYCLING TOLL FREE . 7.2 OPTIONS. - C.F. 278 0 obj <> endobj any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and ". The charger should be located in a clean, cool, normal ambient room temperature (between +45F/7.2C and 90F/32.2C) dry and well ventilated area. b)Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. WARNING: THE ABOVE PROCEDURES MUST BE FOLLOWED EXACTLY TO AVOID INJURY OR RISK OF ELECTRIC SHOCK. Is the stream module damaged? The generator must be capable of at least four Only a trained person should operate this equipment. During the initial three (3) years of charger warranty period, GNB will bear all parts and labor costs of such repair or replacement. Battery chargers restore the electrical energy used during battery operation back to a full state of charge. The charger is NOT for outdoor use. SCR200 Standard Charger Operation . United States, Peak Technologies, member exclusive content. Step 1: Check if the mains power supply has electricity and if the battery is under voltage. Examine the charger thoroughly before using, to make sure that no parts have been loosened or damaged during shipment. 8.2.2 VOLTS Release the UP or DOWN button to display the voltage per cell as: [ x.xx V]. Chargers | Exide Chargers What are Chargers? Click here for more information. The BLACK DC cable must be connected to the battery negative (-), and the RED DC cable must be connected to the battery positive (+). FIGURE 2: THREE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 208VAC CONFIGURATION (208/240/480V INPUT) L2 L1 L3 L2 L1 L3 240VAC CONFIGURATION (208/240/480V INPUT) L2 L1 L3 L2 L1 L3 480VAC CONFIGURATION (208/240/480V INPUT) L2 Instr. Low temperature treatment of forklift battery, Effect of temperature on electric vehicle battery. PAGE 3. 13.0 SCRFLX TROUBLESHOOTING 1.Symptom => NO DISPLAY INDICATION AFTER CONNECTION OF AC POWER Possible Cause Action Charger connected to low AC voltage. It is a requirement to ground the chassis while the charger is connected to AC power. The inspection and maintenance of the charger is very important in the daily use of the electric forklift. Add an additional 5.000 to the height. 7.0 APPLICATION The charger will automatically charge a battery per the Ah rating set at the factory. The SCR100 battery charger has an available watering control and end of charge option, in the form of a relay contact at terminals TB10-1 to TB10-2 (supplied for customer connection). TABLE OF CONTENTS TITLE PAGE 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS 2 2.0 INTRODUCTION 3 3.0 RECEIVING CHARGER 3 4.0 LOCATION AND INSTALLATION OF CHARGER 3 4.1 Stacking 3 5.0 AC ELECTRICAL SUPPLY 3 5.1 AC Fuse Mounting 3 5.2 Input Voltage Change 3 5.3 AC Voltage Connections 7 5.4 Ground connection 7 6.0 DC OUTPUT 7 7.0 APPLICATION 8 7.1 Display and Fault Codes 8 7.2 Options 8 TABLE 2 - SINGLE PHASE RATINGS 9 TABLE 3 - THREE PHASE RATINGS 11 8. Except as authorized in writing, this warranty does not cover any equipment that has been repaired or modified by any party other than GNB. D3E2-24-850B Exide Depth Charger showing codes C=04 & E=05 with connected battery and disconnected too.. can you help me please..charger was today delivered. Figure 3 (page 6) applies to 12 cell 475, 600, 750, 865 Ah; 18 cell 475, 600, 750, 865, 965, 1050 Ah; and 24 cell 475, 600, 750, 865Ah chargers only. If DC cable lengths are adjusted please contact you local GNB service representative. Do not expose the charger to rain or snow. Exide Depth Charger codes C=01 & E=05 I have a battery charger that is displaying the above codes. Fuses with an ampere rating of 30A or less are smaller and need fuse reducers when placed in a 60A fuseblock. The polarity of the charger plug must be the same as the battery connector. Fuses with an ampere rating of 30A or less are smaller and need fuse reducers when placed in a 60A fuseblock. Continue the AC wiring to fuseholder terminals L1 (N) and L2 (L) (single phase input) or L1, L2, and L3 (three phase input), ensuring that the AC source phases match the phase rotation on the AC input. permanently connected to the mains supply. Subscribe Now to access When installing the push buttons ensure that there are no corrosive fumes deteriorating the contacts. You can even use it for maintenance charging of most vehicle or leisure batteries. Only qualified personnel should operate or service this equipment. France is the most visited country in the world. EXCEPT AS STATED ABOVE, ALL OTHER WARRANTIES AND CONDITIONS, EITHER EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED AND ORIGINAL USER ASSUMES ALL RISK AND LIABILITY RESULTING FROM USE OF THE PRODUCT. USE COPPER-CLAD ALUMINUM, ALUMINUM OR 318 0 obj <>stream The charger should be located in a clean, cool, normal ambient room temperature (between +45F/7.2C and 90F/32.2C) dry and well ventilated area. DELAY CIRCUIT CAUTION: HAZARDOUS VOLTAGES INSIDE. The V Series Li-ion Battery Forklift, with optimized perfomance and reliability, advanced safety features and a powerful and efficient L-ion battery system, is now in worldwide production and shipment. This change should be done by a qualified electrical contractor. What are the effects of the individuality of the forklift battery? Following that, check Table 3 (pages 11-12) for the correct size of AC input fuses. 1-888-563-6300 in the USA . During the last six (6) years of the ten (10) year warranty on power transformers, SCR's and silicon diodes, GNB will bear costs of parts replacement only; no labor or other services will be provided by GNB. | , Standard drawings, professional and technical teams, Win the witness of thousands of enterprises, How to deep discharge inspection of forklift battery, The main point of adding water to the forklift battery. - C 410 186 47. endstream endobj 279 0 obj <> endobj 280 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageC]/XObject<>>>/Rotate 0/TrimBox[0 0 612 792]/Type/Page>> endobj 281 0 obj <>stream | Products Or no voltage output, you can determine that the rectifier module is faulty. INSTALLATION & OPERATING INSTRUCTIONS SCR FLX SERIES INDUSTRIAL BATTERY CHARGERS. NOTE: Only HRCI-R type fuses (ECSR or equivalent) with the notched ferrule at one end can be used. TABLE 3 THREE PHASE TECHNICAL DATA AC AMPS @ AC VOLTS STANDARD MODEL DC 60Hz SCRFLX-XX-XXXX-T1Z AMPS SCRFLX-06-475T1Z SCRFLX-06-600T1Z SCRFLX-06-750T1Z SCRFLX-06-865T1Z SCRFLX-06-965T1Z SCRFLX-06-1050T1Z 134 SCRFLX-12-475T1Z SCRFLX-12-600T1Z SCRFLX-12-750T1Z SCRFLX-12-865T1Z SCRFLX-12-965T1Z SCRFLX-12-1050T1Z SCRFLX-12-1200T1Z TYPE LBS KGS 5 7 4.5 6 2.2 3 C.F. 7. The charger has a comprehensive self-checking diagnostic program to control all charger functions, monitor the quality of charge and check its own safety conditions. - B 220 10 15 9 12 5 7 C.F. According to the above steps, if the voltages at both places are normal, switch the multimeter to DC voltage, the black test pen is connected to the A position, the red test pen is connected to the D position, and the universal display should show DC power of about 36V, if the voltage is very low. SALES SERVICE RECYCLING TOLL FREE 1-888-563-6300 Champion is a registered trademark of Federal-Mogul Corporation GNB Industrial Power Motive Power GNB Industrial Power Motive Power Exide Technologies Chloride Motive Power 829 Parkview Boulevard Lombard, IL 60148-3249 U.S.A. Tel: 877.GNB.INFO Fax: 630.691.7869 8301 Keele Street Maple, Ontario Canada L6A 1T2 Tel: 905.669.9326 Fax: 905.669.7688 P.O. The charger repair method described below is only applicable to professional charger repair electrical engineering personnel. Appropriate measures must be taken to, Incorrect use of a charger or maladjustment of its controls can, damage a battery. This Warranty Agreement entered into between GNB Technologies, "GNB", and the Original User in respect to GNB electric vehicle battery chargers for electric vehicle usage. b) Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. NOTE:These options require different control cards per drawing 4120-65-68650-05 (see Appendix B, pages 2131). The charger is used within the published performance rating for the unit involved. | About Us Take it to a qualified GNB service center. %PDF-1.6 % The BLACK DC cable must be connected to the battery negative (-), and the RED DC cable must be connected to the battery positive (+). NOTE: Upon completion and proper verification of the input voltage configuration change, markings on the door label and the unit nameplate must be revised (crossing out factory set markings); re-mark the label with a permanent marker to reflect new input voltage configuration and fuse size. WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY, 120 VAC CONFIGURATION (120/208/240V INPUT), 208 VAC CONFIGURATION (208/240/480V INPUT), 208 VAC CONFIGURATION (120/208/240V INPUT), 240 VAC CONFIGURATION (208/240/480V INPUT), 240 VAC CONFIGURATION (120/208/240V INPUT), 480 VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT), 240VAC CONFIGURATION (208/240/480V INPUT), 480VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX- XX-XXXXT1Z ONLY), 240VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY), 480VAC CONFIGURATION (208/240/480V INPUT) (SCRFLX -XX-XXXXT1Z ONLY). Step 4: Check the battery charging current Similarly when changing input voltage between 1) 208, 240, 480 VAC or 2) 380, 415VAC (three phase input) follow the schematics on Figure 2 or Figure 3 (pages 5-6) whichever is applicable. f)De-energize all AC and DC power connections before servicing this unit. The diode file of the multimeter can also be used to determine the break. TABLE 3 THREE PHASE TECHNICAL DATA AC AMPS @ AC VOLTS STANDARD MODEL DC 60Hz SCRFLX-XX-XXXX-T1Z AMPS SCRFLX-18-1050T1Z SCRFLX-18-1200T1Z SCRFLX-18-1450T1Z SCRFLX-18-1700T1Z SCRFLX-24-475T1Z SCRFLX-24-600T1Z SCRFLX-24-1050T1Z SCRFLX-24-1200T1Z SCRFLX-24-1450T1Z SCRFLX-24-1700T1Z SCRFLX-36-475T1Z SCRFLX-36-600T1Z SCRFLX-36-750T1Z 480 380 415 TYPE LBS KGS 28 40 24 35 12 15 19 25 17.5 25 C 380 163 37 50 32 45 16 20 26 35 C.F. The SCRFLX chargers are delivered on skids for easy handling using a fork lift truck. they are displayed when no battery is connected. The SCR100 chargers are delivered on skids for easy handling using a fork lift truck. Keep in mind if the charger is set for more than 100% of Ah of the charger rating the charging time will increase proportionately (up to 16 hours). 3. Regulation The finish rate is 4.5 amps for each 100 amp-hour size of the charger rating at 2.6 VPC (+/-1% with a line variation of +6/-10%). The SCR100 battery charger can come with a factory installed Remote Stop / Equalize assembly option (partnumber V16-31365-50) in case the charger is out of reach for the operator. See applicable drawing 4770-65-73041-05, 4770-65-73041-15 or 4770-65- 73041-17 for electrical schematic (Appendix B, pages 21-31). Incorrect re-assembly of the charger may result in an explosion, electric shock or fire. Final details will not be available until the legislation is published in the EU Official Journal in July. The contract is part of Bestranes campaign to expand the A Perthshire-based company has been fined GBP27,000 (USD33,500) for health and safety failures after a worker lost part of a leg in a forklift accident. For battery sizes not listed, contact your local GNB service representative. Do not connect the next battery before you see indication OFF/FCA. The floor mounting must be done with #3/8-16 UNC bolts (steel rack) or #3/8 lag screws and anchors (concrete floor). A JIC type charger can only be factory installed and is available in a B, C or D size cabinet. IMPORTANT OPERATING AND SAFETY INSTRUCTIONS, 9.1 SCR100 Charger Functional Description, APPENDIX A: SCR100 BATTERY CHARGERS LIST OF DISPLAY INDICATIONS, APPENDIX B: ELECTRICAL SCHEMATIC DRAWINGS, SCR100 SERIES INDUSTRIAL BATTERY CHARGERS, 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS. dr phil comments on today's show, westlake athletic club summer camp, 22k gold trim dishes,